Sagar Panchal

Hello, I'm

Sagar Panchal

Physics is the new frontier.
I engineer it by day, research it by conviction,
and chase light on weekends.

Engineer. Researcher.
Explorer.

I'm a Process Developer at Zeiss SMT GmbH, working on shipping processes for some of the world's most precise optical and mechanical components. Before that, I studied Aerospace Engineering from IIT Madras and a Bachelor's in Mechanical Engineering from Gujarat.

Beyond the day job, I'm building toward a research based mindset which is driven by the belief that as AI handles routine work, deep physics and research become the true competitive frontier.

When I'm not deep in research, I'm chasing light behind a camera, tackling trails on foot or bike, or finding my rhythm on the salsa floor.

Currently Process Developer @ Zeiss SMT Independent Researcher Learning Salsa Learning Photography
Education MS Aerospace Engineering — IIT Madras, India BE Mechanical Engineering — GTU, India
Interests Physics & Energy Systems AI & the Future of Research Photography Dance

Where I've
Worked

Engineering · Research · Strategy

2024 — Present
Germany
Current Role

Process Developer for Shipping Processes

Zeiss SMT GmbH

The spider at the center of a complex web orchestrating end to end shipping of ultra sensitive semiconductor optics from cleanroom to cleanroom. I connect contamination experts, structural designers, shock specialists, and logistics to build processes that others follow globally. No deep specialisation in any one domain; instead, a command of all of them translating requirements into cost efficient, precision solutions for the world's most advanced lithography systems.

Process design Cross functional coordination Semiconductor logistics Cleanroom standards Cost optimisation
Apr – Jul 2023
India
Startup

Strategic Product Architect

Green Aadhaar · Rechain Technologies

Shaped product and business strategy for an early stage supply chain startup recognised by IIT Madras. Optimised UI/UX for the core app, designed a profit centric business model for sustainable growth, and produced marketing content that sharpened the brand's market presence.

UI/UX design Business modelling Supply chain Marketing
Jun 2018 – Jun 2019
India
Industry

Mechanical Design Engineer

KYB Conmat Pvt Ltd

Designed sheet metal components and mechanical systems for concrete batching plants, with a focus on structural integrity and manufacturing quality. Part of the cross functional design team for hydraulic and pneumatic circuits on self loading machinery which balancing cost efficiency with industry standards throughout.

Sheet metal design Structural analysis Hydraulics & pneumatics CAD modelling
IIT Madras
Chennai, India
Research

MS by Research — Aerospace Engineering

Indian Institute of Technology Madras

Conducted research in aerospace engineering with a focus on computational methods, fluid dynamics, and energy systems. Published and presented work across multiple domains.

Computational fluid dynamics Energy systems Research & publication Aerospace engineering
Jul 2021 – Jun 2022
Chennai, India
Research

Research Analyst

The Fifth Estate · IIT Madras

Analysed institutional data and produced survey driven articles for IIT Madras's student news body which turning raw data into stories through statistics and visualisation. Simultaneously served as RAS Executive of Research Affairs, managing finances for scholar development and advocating for research community interests with the administration.

Data analysis Data visualisation Science journalism Community leadership

When AI masters
the routine, physics
becomes the frontier.

The world is entering an era where AI handles the obvious the repetitive, the pattern based, the routine. But fundamental physics doesn't bend to prompts. The hardest, most valuable problems are still grounded in first principles which can be solved with the increasing computational power.

That's why I'm building a research based mindset that can tackle deep research in any domain. I start with what currently is engine for data centers: Solid Oxide Fuel Cells (SOFC) and predictive modelling of fuel cell life and efficiency over the time.

Target to mindset: 2–3 years

Business Case →

Solid Oxide Fuel Cells

Building a bottom up physics model of SOFC operation which connecting material parameters, electrochemical behaviour, and thermal conditions to predict how a cell can be run at peak efficiency. A future phase will extend this into lifetime prediction using model generated degradation data.

🔬

Research Mindset

As computational power scales, previously intractable problems such complex, high dimensional and nonlinear are becoming solvable. My goal is to be someone who can walk into any hard physics or engineering problem, regardless of domain, and find a path through it. The tools may change. The commitment to rigorous, first principles thinking stays the same.

Important
Work

01

SOFC Lifetime Prediction

Building a bottom up physics model of SOFC operation which connecting material parameters, electrochemical behaviour, and thermal conditions to predict how a cell can be run at peak efficiency.

Energy Systems Modelling
02

Mass Optimization of 25kg UAV Wing with Genetic Algorithm

This study presents a genetic algorithm based framework to minimize UAV wing mass by simultaneously optimizing aerodynamic shape and structural thickness. Using Vortex Lattice Method and Finite Element Analysis, two material configurations aluminum and a hybrid aluminum/Nylon design were evaluated. Results confirm that multidisciplinary optimization outperforms classical sequential design for UAV wing development.

Multi Disciplinary Optimization FEA Vortex Lattice Method Genetic Algorithm (GA) Multi Section Wing

Chasing
Light

Andaman Islands
Andaman Islands 5 photos
Praha, Czech Republic
Praha, Czech Republic 10 photos
Konstanz, Germany
Konstanz, Germany 1 photo
Mercedes-Benz Museum, Stuttgart
Mercedes-Benz Museum 1 photo
Wuppertal, Germany
Wuppertal, Germany 1 photo
Stuttgart, Germany
Stuttgart, Germany 1 photo

Let's talk.

Whether it's research, a collaboration, or just a conversation about physics, AI, or dance, I'm always open.

sgrp97@gmail.com